Ammonia Synthesis Technology

Ammonia Synthesis Technology

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SCST Ammonia Synthesis Catalyst Series and Integrated Technology

The SCST ammonia synthesis catalyst series and integrated technology represent a suite of catalyst products and process solutions developed by Sichuan Shutai Chemical Technology Co., Ltd. Drawing on over 60 years of technical heritage and continuous innovation, the company designed these solutions for ammonia production processes utilizing feedstocks such as natural gas and coal. The technology covers key stages of the entire ammonia synthesis process—including desulfurization and purification, primary reforming, secondary reforming, carbon monoxide shift conversion (high-temperature and low-temperature shift), and methanation—and is primarily applied in plants producing ammonia from natural gas, methane-rich gas, or coal.

 

The SCST-231 low-temperature shift catalyst, independently developed by the company, has captured approximately 70% of the domestic market share in the large-scale nitrogen fertilizer industry, successfully replacing well-known foreign brands previously used in numerous large ammonia synthesis plants. Track Record: At a 540,000-ton/year natural gas-based ammonia plant (a wholly-owned subsidiary of Inner Mongolia Erdos Group)—which features a fully imported unit, a low-temperature shift converter with a low height-to-diameter ratio (1:1), and a space velocity of approximately 6,000 h⁻¹—the company's catalyst demonstrated exceptional performance. While the previously used Clariant (Panjin) product typically had a service life of about two years, the SCST low-temperature shift catalyst operated at full load for over five years. Post-operation results showed an outlet CO concentration of ≤0.22% (design value ≤0.36%), a hotspot temperature below 225°C, and a pressure drop of ≤43 kPa; the client was highly satisfied. Following a replacement in February 2024, the inlet concentration was 2.92% and the full-load outlet concentration was ≤0.15%, with overall performance exceeding historical levels.

Key Application Scenarios and Features

New natural gas/coal-based ammonia synthesis plants

Catalyst replacement and technical upgrades for conventional ammonia synthesis plants

Upgrades for energy conservation, consumption reduction, and increased production/efficiency in ammonia synthesis plants

Syngas purification and deep carbon monoxide (CO) removal

 

Comparison with other processes:

 

Process Name

Foreign Brand Catalysts

ShuTai SCST Catalysts

Operating Costs

High

Low; significantly reduces energy consumption

Catalyst Lifespan

3–4 years

Up to 10 years

Low-Temperature Activity

Excellent

Excellent

Frequent Replacement Required?

Yes

No

Production Increase Effect

—

Increases daily ammonia output

Domestic Substitution Capability

Relies on imports

Seamless substitution achieved

System Pressure Drop

Relatively high

Low (≤26–31 kPa)

Key Catalyst Products and Specifications

Product Model

Application

Applicable Process

Key Specifications

SCST-201/202/203

Primary hydrocarbon steam reforming catalyst

Ammonia, methanol, and hydrogen production from natural gas/methane-rich gas

High activity, good selectivity, strong stability

SCST-231 Series

Copper-based low-temperature CO shift catalyst

CO shift section of ammonia/hydrogen plants

High activity, strength, and selectivity; operating temp. 180–400°C

SCST-221

High-temperature CO shift catalyst

Ammonia/hydrogen production, coal gas CO shift

Sulfur-free type; high activity and wide-temperature shift capability

SCST-30X

Gas purification catalyst

Syngas derived from coal or oil

High sulfur and chlorine absorption capacity

SCST-241 Series

Methanation catalyst

Purification of hydrogen-rich gas in ammonia/hydrogen plants

Ti-Rare Earth-Ni catalyst; high strength, pore volume, and activity

Why Choose Us?

Technological Heritage: Over 60 years of accumulated catalyst technology expertise and more than 30 years of R&D experience in hydrogen/syngas catalysts.

 

Product Advantages: High activity, high selectivity, and long service life; the SCST-231 low-temperature shift catalyst holds a 50% market share in the domestic large-scale nitrogen fertilizer industry.

 

Domestic Substitution: Successfully achieved seamless replacement of catalysts from renowned international brands, solidifying the position of domestically produced catalysts in large-scale nitrogen fertilizer plants.

 

Customization Capabilities: Ability to provide tailored solutions for various feedstocks (natural gas, coal, coke oven gas, etc.) and process routes (Kellogg, Braun, KBR, AWV, etc.).

 

Implementation Services: Comprehensive one-stop service covering catalyst selection, technical consultation, loading guidance, and operational monitoring.

 

After-sales Support: Continuous operational monitoring, technical support, and process optimization services.

 

Industry Qualifications: Recognized as a national-level "Little Giant" enterprise (specializing in niche markets with cutting-edge technologies) and a National High-Tech Enterprise; extensive experience supplying major corporations such as PetroChina and Sinopec.

Process Flow

Typical process flow for ammonia synthesis from natural gas (catalyst application points):

 

Natural Gas → Purification (SCST-30X) → Primary Reforming (SCST-201/202) → Secondary Reforming → High-temperature CO shift (SCST-221) → Low-temperature CO shift (SCST-231) → CO₂ removal → Methanation (SCST-241) → Syngas compression → Ammonia synthesis

 

The SCST catalyst series covers all key stages of ammonia synthesis plants, including purification, reforming, shift conversion, and methanation.

Contact

Contact

+86 825 7880 085

+86 825 7880 081

Luogui Road, Industrial Concentration Development Zone, Daying County, Suining City, Sichuan Province, China

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